A new study titled “EV Battery Repair and Remanufacturing: A Force Against Erosion of the Automotive Aftermarket” by Axa Novi and Wolk & Nikolic After Sales Intelligence provides deep insights into the growing market for EV battery repair and remanufacturing in Europe. The study highlights the challenges and potential of this emerging sector, forecasting significant growth by 2031 as electric vehicle (EV) battery warranties begin to expire.

Why EV battery repair matters for the automotive aftermarket

With the rapid rise of electromobility and global goals for CO₂ reduction and sustainability, the repair and second-life usage of EV power cells has become critical. Extending the life of batteries through remanufacturing and repair supports a circular economy in the automotive sector, reducing waste and costs.

Key challenges for EV battery repair

Despite the market’s potential, the study identifies several hurdles:

  • Supply chain issues: Most spare parts come from recycling facilities or scrapyards.
  • High infrastructure costs: Repairing EV batteries requires brand-specific equipment and investments.
  • Low current demand: The Electric vehicle battery repair market is still in its early stages.
  • Technical knowledge gaps: Independent workshops often lack access to manufacturer-specific data and expertise.

Bart Timmermans, founder and managing director of Axa Novi, says:
“Our study serves as a valuable resource for businesses exploring new opportunities in the automotive aftermarket. Overcoming challenges like standardization and knowledge gaps is key to success in EV battery repair.”

Solutions and future growth strategies

The study reveals that scaling the High-Voltage Batteries repair market will require:

  • Reverse engineering to develop technical expertise.
  • Collaboration between authorized workshops and independent players.
  • Innovation in supply chains to ensure access to critical parts.

Rüdiger Hölzel, co-author of the study, highlights:
“Sustainable business models will thrive through innovative supply chains, increased demand, and stronger collaboration across the industry.”

About the EV battery repair study

The report combines fact-based analyses with insights from leading High-Voltage Batteries repair companies across Europe. It provides decision-makers with a strategic roadmap to leverage the market’s growth opportunities while supporting a sustainable, circular value chain.

Why this matters for the automotive industry

The shift towards EV battery repair and remanufacturing presents a critical opportunity for the automotive aftermarket to align with global sustainability goals and CO₂ reduction initiatives. Companies investing in this sector can gain a competitive advantage while contributing to the industry’s long-term growth.

About the authors

  • Axa Novi B.V. specializes in automotive consulting, aftermarket strategies, and vehicle battery analyses.
  • Wolk & Nikolic After Sales Intelligence GmbH focuses on automotive aftermarket research and consultancy services.